Energy Storage Container Model Production Plan
Industrial Manufacturing Standards for Energy Storage Container Models
I. Digital Prototype Development
Industrial-grade reverse modelling
Reconstruction of surface topology based on rivet distribution map of actual container
Key restoration: door lock mechanism linkage device/heat dissipation grille tilt angle/cable inlet and outlet explosion-proof design
Engineering component strategy
Main frame: integrated printing to ensure structural strength
Movable Components: Separate moulding of door hinges
Detailed Components: Pressure valves/embossed warning signs
2. Precision Manufacturing Process
Material Application Scheme
Main Structure: Matte grey resin simulating steel plate texture
Transparent Observation Window: Low-viscosity transparent resin with secondary curing
Piping System: Flexible resin printing for cable bending shapes
Post-Processing Techniques
Steam Polishing: 15-second acetone steam treatment in a sealed container
Stress Relief: Annealing treatment at 80°C in a constant-temperature chamber
Mould Alignment: Laser positioning instrument verification of box diagonal tolerances
III. Industrial Coating System
Surface Pre-Treatment
Sandblasting: Uniform spray with 120-grit glass beads
Conductive Primer: Copper-powder-containing epoxy primer for static prevention
Colour Separation Spraying
Masking Process: Laser projection-assisted positioning of warning stripes
Rust Effect: Mineral oil staining method to simulate real-world usage marks
Logo Restoration: Screen printing of company logo
Protective Treatment
UV Varnish: Three coats and three bakes process
Rubber Sealing Strip: Silicone moulding and embedding
4. Assembly Quality Inspection Standards
Opening and Closing Test: 500-cycle durability test for box door
Environmental Simulation: -20°C freezing test for deformation
Visual Inspection: Pixel-level comparison with actual photos
