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2025-06-30 15:46
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High-Precision Miniature Model Manufacturing Process for Civil Aviation Passenger Aircraft


I. Main Structure Forming

Fuselage Manufacturing


Manufactured using CNC bent aviation aluminum plates, retaining authentic skin seams.


Passenger cabin windows are laser-drilled and fitted with acrylic round windows.


The nose radar dome is hand-laid fiberglass.


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Wing Components



Main wing spars are made from titanium alloy laser-cut frames


Leading edge slats are cast using silicone molds

Flap tracks are assembled using precision-etched plates


II. Surface Detail Processing


Rivet Process


Rivets are positioned according to original aircraft drawings and individually hammered using a 0.3mm punch


Key areas feature countersunk rivets for differentiated treatment


Micro-protruding weld lines added at skin seams


Door structures


Landing gear door interior structure with etched hydraulic actuators


Passenger cabin door with pre-installed magnetic latching mechanism


Cargo door with manually applied serrated seal strips


III. Professional coating system


Pre-treatment stage



Entire aircraft sanded with 1200-grit water sandpaper to relieve stress


Chrome-plated parts undergo cathodic electrophoresis


Aluminum alloy components undergo anodization



Painting implementation


Primer: Two-component epoxy primer applied via electrostatic spraying


Color bands: Masking spraying + laser positioning assistance


Screen printing: Aircraft emblem text uses silicone transfer head

Aged effect



Thermal oxidation layer accumulation on engine exhaust nozzles



Simulated oil stain flow direction on fuselage seams


Residual traces of anti-corrosion tape on leading edges


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