Energy Storage Container Model Manufacturing Plan
I. Material Selection System
Main Frame: 304 stainless steel profiles are selected as the load-bearing skeleton, combined with aerospace-grade aluminium alloy reinforcements to ensure a balance between structural stability and lightweight design.
Exterior Facade Materials: A double-layer composite structure design is adopted, with an outer layer of UV-resistant acrylic panels and an inner lining of 1mm-thick ABS engineering plastic.
Functional Components: Door lock mechanisms use zinc alloy die-cast components, and hinges are made of copper-core stainless steel composite material.
2. Core Manufacturing Processes
Precision Forming Stage:
Laser cutting combined with CNC bending forming, with all corners rounded to R2mm.
The box top cover is made using an integrated stamping process, retaining the original factory-specific drainage groove design
The bottom crossbeam undergoes a rust-simulated aging treatment to replicate authentic usage traces
Surface treatment process:
A phosphating treatment step is added before electrostatic primer coating
The topcoat uses automotive-grade baking paint technology, applied in three layers to create a layered effect
Screen printing technology is applied locally to replicate warning labels and operating instructions
Detailed reinforcement treatment:
Ventilation grilles are made using etching technology with 0.5mm aperture metal mesh
Cable interfaces are fitted with removable rubber dust covers
Internal brackets are colour-coded to distinguish functional zones
III. Painting and weathering scheme
Base coating:
Main colour tone matched using container standard colour chart
2mm-wide original factory touch-up paint marks retained at corners
Create subtle paint buildup effects at the box door seams
Dry brushing process to simulate loading/unloading collision marks
Create directional rust effects on key areas
Add simulated mud deposit layers to the bottom
Protective Treatment:
Apply a matte protective coating to the entire surface
Apply additional local gloss coating reinforcement to high-wear areas
Include moisture-proof agents to keep the box dry
